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郯城李氏乐液压件有限公司

释迦牟尼说活着就是灾难,耶稣说活着就是犯罪,安拉说活着就是抗争,我说活着就活着吧

 
 
 

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横刀跃马,踏破关山,笑看大漠飞砂、长河落日。 有感于人生多变,困顿于人生何为,执着于技术浩渺,哀叹于美女无缘,羞涩于兜囊空阔,我已经成熟了、困惑了。(一名博学、敬业、正直、稳重、经验丰富的机械工程师。主攻方向:工程机械液压件、通用机械设计)        我的英文博客: http://www.myspace.com/china_hydraulic_valve

Superfinishing MACHINE_超精机  

2008-01-14 22:01:44|  分类: 机械 |  标签: |举报 |字号 订阅

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Superfinish-Technologie
 Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页 Superfinishing - Advantages
  • short processing times
  • less friction
  • low wear and tear
  • low tool costs
  • low initial investment
  • low energy costs
  • low noise volume
  • safe usage
  • high flexibility
Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页
Superfinishing with band and stone tools

As with other removal methods, Superfinishing also uses a tool that is brought into surface contact with a workpiece. For example, the overlaying of workpiece rotation and workpiece oscillation causes a single grain to move along a sinus curve which is typical for this process. Through overlay of the individual sinus curves, all the utilized abrasive grains produce finishing marks which cross at a defined angle. The tools are bound abrasives in ceramic materials or on flexible substrates.

Cross-Grinding Superfinishing

The Superfinishing technology also includes Cross-Grinding Superfinishing. With a defined pressure, the rotating tool is brought in contact with the also rotating workpiece. The moving or tilting of the tool axle produces an arched line (when observing the movement of a single cutting grain). In this case, through overlays of the individual arches, all the utilized abrasive grains produce the finishing marks which are crossing radially in a central direction. Cross-grinding Superfinishing utilizes bound abrasives in cup or sleeve formats.
     
Superfinishing - Applications
Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页
     
Finishable Materials

Superfinishing is suitable for any material that could also be finished with geometrically undefined blades.In addition to the most diverse metal alloys and grades, other materials can also be finished, such as ceramics, plastics, monocrystalline silica, and non-ferrous metals as well as coatings, such as tungsten carbide, chromium, or copper.



 

 Supfina Grieshaber combines many years of experience in Superfinishing with stone and band tools with pre- and post-processing know-how.

In addition to our world-renowned solutions for Superfinish applications in the automotive, supplier, bearings, general precision industries as well as in the medical sector, we offer economical finishing systems for double disk and band grinding.

一 插入式超精机Plunge finishing

Plunge finishing

Plunge Superfinishing
Superior workpiece quality in regards to load bearing capacity, efficiency, smoothness of running, operational safety, and, last but not least, longevity, requires superior surface finishing of these workpieces. By logical extension, this means continuous adaptation and optimization of existing production processes.

Workpieces for plunge finishing


For many of these workpieces, plunge finishing is an economical process. For these types of components, Supfina offers a large number of Superfinishing machines, which can easily be integrated into your production processes. They are economical and give your workpieces the "final touch".

This makes the Superfinishing process, which is typically the last and therefore the quality-determining process, ever more important. Plunge Superfinishing allows the targeted influencing of the following parameters:

  • Reduction of surface peak-to-valleys
  • Increase of material contact area to over 90%, due to plateau-like surface structures
  • Improved microgeometries in regards to roundness, waviness, and related parameters (such as roundness and parallelism)
  • Optimization of tribological properties as well as emergency running properties through criss-crossing finishing marks (cross-grinding).

二、成形超精机Race Superfinishing
Race finishing

Race Superfinishing
Bearings reduce friction - Supfina reduces friction in bearings.

Race Superfinishing machines meet and exceed the current demands of our clients in regards to economy, flexibility,reliability, and quality.Ongoing development efforts in cooperation with the bearings industry make the Superfinishing technology a safe bet for the future as well.

Workpieces for Race Finishing

三、通过式超精机Throughfeed finishing

Throughfeed Finishing

Throughfeed Superfinishing
Superior workpiece quality in regards to load bearing capacity, efficiency, smoothness of running, operational safety, and, last but not least, longevity, requires superior surface finishing of these workpieces. By logical extension, this means continuous adaptation and optimization of existing production processes.

Workpieces for Throughfeed Finishing


In many instances, throughfeed finishing is an economical process for cylindrical workpieces. For these types of components, Supfina offers proven Superfinishing machine concepts, which can easily be integrated into your production processes. They are economical and give your workpieces the "final touch".

This makes the Superfinishing process, which is typically the last and therefore the quality-determining process, ever more important.

Throughfeed Superfinishing allows the targeted influencing of the following parameters:

  • Reduction of surface peak-to-valleys and increase of material contact area to over 90%, due to the plateau-like surface structures
  • Improvement of roundness, creation of microgeometries with particular applications, (e.g., cylindrical ball shape or full ball shape of cylindrical or tapered rolls, respectively)
  • Optimization of tribological properties through criss-crossing finishing marks.

四、双盘研磨

Double Disk Grinding

可用于活塞环双面磨削

Double Disk Grinding

Double-Disk Flat Finishing
For the economical, double-sided grinding of mass-produced flat workpieces, Supfina offers the innovative high-performance machine series Planet V.

Workpieces for Double Disk Grinding


Applications:

All precision and mass produced flat workpieces for the

  • automotive industry and its suppliers
  • bearings industry
  • punch and precision cutting industry, etc.

,such as pump components, transmission components, disk seals, bearing rings, lids, rotors, piston rings, connecting rods, etc. made of steel, sintered materials, aluminum, ceramics, special alloys, etc.

五、镜面抛光Lean Cost Machines
Lean Cost Machines

Lean Cost Machines will be introduced in cases where inexpensive production solutions are needed on short-notice. This is possible because the Lean Cost Machines are built using a modular, thus very flexible, machine concept as well as through the means of relevant series production.

Workpieces for Lean Systems


Lean Cost Machines can be loaded by hand or can be adapted to various loading/un-loading systems: magazine, gantry, robot or conveyor belt among others. Whatever the case may be the Lean Cost Machine line can be integrated to work with the most cost-effective handling system the customer requires, whether the call is for piece work or production work.

The Lean Cost Machines are capable of finishing not only simple-geometry pieces such as flat sealing surfaces, valve tappets, or pump gears, but also complex geometry parts such as transmission shafts, cam shafts, balance shafts and eccentric shafts. Essentially all materials can be superfinished from soft steel to super hard ceramic.

LCM2000multi

The new LCM2000multi rounds out the LCM product line and allows the cost-effective and flexible processing of long, cylindrical work pieces. Tape- or brush-finishing units are accurately positioned through an integrated NC-axis. The machine is operated through a protection door, which is laid out as ergonomically as possible.

附件

Attachments

Superfinishing Attachments
Depending on the number of workpieces to be finished and on their geometric dimensions, Superfinishing attachments can be used on conventional grinding or turning machines.

The machines are operated manually;optional programmable control units are available.



Workpieces for attachments


Superfinishing attachments can also be integrated into CNC finishing machines, where the individual functions of the attachment and the finishing parameters are controlled by the machine's control unit.

Advantages of Supfina attachments:

  • Band finishing machines:
    change-over from band to stone finishing possible; dry finishing possible
  • Pneumatic finishing machines:
    robust and low-cost allround machines, low small space requirements
  • Mechanical finishing machines:
    impressively smooth run properties, parameter stability even at varying loads
  • Spherical finishing machines:
    High-precision finishing of flat and spherical surfaces
Supfina 90
Supfina 90 Supfina 90

Suited for repair of large, diesel ship engines, example: crankshaft pins and mains. The Supfina 90 is easily integrated into a CNC tool turret due to it抯 compact design.

Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页 Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页      
(pdf) ->
Supfina 90
 
 
Supfina 110
Supfina 110 Supfina 110

For workpieces of 10-100mm ? and 1000mm length, with outrigger also for holes of 30 ? up to 120mm in depth. Appropriate attachments also allow flat finishing.For the finishing of transmission shafts, side shafts, drive and driven shafts, balancing shafts, bearing seats or ring seal seats on shafts.

Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页 Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页      
(pdf) ->
Supfina 110
 
 
Supfina 120
Supfina 120 Supfina 120

For workpieces of 10-100mm ? and 1000mm length, with outrigger also for holes of 30 ? up to 120mm in depth. Appropriate attachments also allow flat finishing.For the finishing of transmission shafts, side shafts, drive and driven shafts, balancing shafts, bearing seats or ring seal seats on shafts.

Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页 Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页      
(pdf) ->
Supfina 120
 
 
Supfina 130
Supfina 130 Supfina 130

For larger-sized workpieces (? 100 ?500 mm, length 1000-2500mm) in turned or ground condition. Rolls, spindles, piston rods, injection-molding pistons.

Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页 Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页      
(pdf) ->
Supfina 130
 
 
Supfina 140
Supfina 140 Supfina 140

For superfinishing of large crankshaft pins and mains. Work between high flanges is also possible with the use of special, elongated stone guides.

Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页 Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页      
(pdf) ->
Supfina 140
 
 
Supfina 200
Supfina 200 Supfina 200

For small- to middle- sized work pieces, ? 10 ?100 mm and length around 1500mm. Also possible is ID and flat finishing. Variable oscillation amplitude makes this unit well suited for working against a shoulder.

Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页 Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页  Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页    
(pdf) ->
Supfina 200
 
 
Supfina 201
Supfina 201 Supfina 201

For small- to middle- sized work pieces, ? 10 ?100 mm and length around 1500mm. Designed to superfinish parts from a turned or ground condition. Also possible is ID and flat finishing.

Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页 Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页      
(pdf) ->
Supfina 201
 
 
Supfina 202
Supfina 202 Supfina 202

For medium to large size workpieces (100-2000mm ?, 14.000mm length), e.g., distributing cylinders, film cylinders, distributing rollers, drying cylinders, paper rollers, etc. for the plastics and paper industry.

Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页 Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页  Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页  Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页  Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页
(pdf) ->
Supfina 202
 
 
Supfina 204
Supfina 204 Supfina 204

For medium to large size workpieces (100-2000mm ?, 14.000mm length), e.g., distributing cylinders, film cylinders, distributing rollers, drying cylinders, paper rollers, etc. for the plastics and paper industry.

Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页 Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页  Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页  Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页  Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页
(pdf) ->
Supfina 204
 
 
Supfina 206
Supfina 206

For medium to large size workpieces (100-2000mm ?, 14.000mm length), e.g., distributing cylinders, film cylinders, distributing rollers, drying cylinders, paper rollers, etc. for the plastics and paper industry.

Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页 Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页  Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页  Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页  Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页

 
 
Supfina 208
Supfina 208 Supfina 208

For medium to large size workpieces (100-2000mm ?, 14.000mm length), e.g., distributing cylinders, film cylinders, distributing rollers, drying cylinders, paper rollers, etc. for the plastics and paper industry.

Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页 Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页  Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页  Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页  Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页
(pdf) ->
Supfina 208
 
 
Supfina 210
Supfina 210 Supfina 210

For smaller and medium-sized workpieces, plunge or traverse finishing. Also for the small series, single piece, production runs or repair.

Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页 Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页  Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页    
(pdf) ->
Supfina 210
 
 
Supfina 220
Supfina 220 Supfina 220

Suitable for larger rollers for the paper or plastics industry, especially, where the removal of spiral feed markings from pre-finishing steps (grinding) is necessary. Finishing with Superfinishing stones and special polishes, up to high-gloss finishes.

Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页 Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页      
(pdf) ->
Supfina 220
 
 
Supfina 222
Supfina 222 Supfina 222

Suitable for larger rollers for the paper or plastics industry, especially, where the removal of spiral feed markings from pre-finishing steps (grinding) is necessary. Finishing with Superfinishing stones and special polishes, up to high-gloss finishes.

Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页 Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页      
(pdf) ->
Supfina 222
 
 
Supfina 300
Supfina 300 Supfina 300

Suitable for larger rollers for the paper or plastics industry, especially, where the removal of spiral feed markings from pre-finishing steps (grinding) is necessary. Finishing with Superfinishing stones and special polishes, up to high-gloss finishes.

Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页 Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页      
(pdf) ->
Supfina 300
 

 


 

Supfina Beijing Representative Office

Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页
Superfinishing MACHINE_超精机 - 大漠飞砂 - 大漠飞砂的个人主页 Beijing Representative Office DiYang Tower, 1202B Chaoyang District Beijing 100027, R. R. China   Phone: +86 10 84536669 Fax: +86 10 84536670 E-Mail: supfina@public3.bta.net.cn www: http://www.supfina.com

http://www.supfina.com/EN/98.htm

 

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